Industrial mining site — conveyor, pipeline and pit — hero background
2CENSOR

Abrasive Wear Monitoring

Condition Monitoring and Predictive Maintenance for Mineral Processing Assets.

Enhancing mining sustainability through efficiency

Solutions from an experienced service provider

2CENSOR delivers patented wear sensor technology to mineral processing operations worldwide, enabling real-time visibility into asset condition.

Our sensors are designed for the harshest environments — pipelines, mills, and cyclones — where conventional monitoring fails.

Backed by a global service network, we partner with operators to minimise unplanned downtime and reduce maintenance overhead.

From installation through to data analytics, 2CENSOR closes the loop on predictive maintenance.

Explore Wear Sensing Products
Industrial yellow pipes at a mineral processing plant
2CENSOR iOS app icon

Use NFC enabled smartphones to onboard your sensors

2CENSOR Onboarding App (iOS)

The Free 2CENSOR iOS App enables fast on-boarding of monitoring devices through NFC and manual ID entry.

GLOBAL REACH

2CENSOR partners with distributors across the Americas, Europe, Africa, and Asia-Pacific to support mineral processing operators on every continent.

Local engineering support combined with centralised data analytics ensures consistent service from installation to ongoing maintenance.

World map showing 2CENSOR distributor locations marked with red dots

PATENTED PROBE TECHNOLOGY

2CENSOR provides continuous and automated monitoring of assets using electronic telemetry with patented wear sensing probes and analysis software.

Minimise Downtime

Replace failing equipment during Scheduled Maintenance periods.

Reduce Environmental Risk

Eliminate environmental breaches from equipment failures.

Reduce Labour Costs

Minimise labour intensive inspections and temporary patching.

Known time to Failure

Know in advance before a pipe bursts, chute, hopper or mill liner fails.

PRODUCT PORTFOLIO

2C-PROBE wear sensor product

2C-PROBE

Our original Patented Wear Sensor 2C-PROBE designed to solve a real world industry problem. Developed for internal pipe wear monitoring, and further integrated into chutes, hoppers, and bins.

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2C-STRIP wear sensor product

2C-STRIP

The Patented 2C-STRIP sensor was developed to eliminate the need of penetrating a wear plate or liner. Installed between wear plates, tiles, or liners.

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2C-MILL wear sensor product

2C-MILL

We are excited to release our newest product, the 2C-MILL. Real time monitoring of mill liners using our Patented technology to provide data on the internal wear of Sag / Ball Mills.

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